Summary: Large pallet-sized boxes —also called Gaylord boxes —are double- or triple-walled corrugated cardboard containers that are placed on pallets to safely move and store bulk products . They are reusable, recyclable, and optimize handling with pallet jacks or forklifts on palletized loads.
What is a large pallet-sized box (Gaylord)?
The term “Gaylord” comes from the original manufacturer, Gaylord Container Company in the USA, and today is used to refer to any large-capacity corrugated cardboard container placed on a pallet . These boxes may include:
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Base and lid separate for greater stability.
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Sleeve or side band that forms the walls.
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Locking flaps that allow the contents to be secured.
They are generally manufactured with double or triple walls , offering different levels of resistance depending on the load.
- It accommodates large volumes of bulk product.
- Facilitates vertical loading , strapping, and stacking.
- It is lightweight, recyclable and economical compared to rigid containers.
Main advantages
Logistical efficiency and ease of handling
These boxes can be easily moved with a pallet jack or hand truck, reducing loading and unloading times.
Protection and stacking resistance
Double or triple wall corrugated cardboard withstands high pressures, allowing several boxes to be stacked without risk of collapse.
Sustainability and recycling
Cardboard is 100% recyclable and has one of the highest recovery rates in the packaging industry.
Space saving and quick assembly
The boxes are delivered folded, optimizing warehouse space, and can be assembled in a few minutes.
Dimensions and pallet compatibility
- European pallet (EUR/EPAL): 1200×800 mm → optimal for boxes of 80×60×55 cm (like the TeleCajas one), leaving margin for strapping and corner protectors.
- Industrial pallet/UK: 1200×1000 mm → accommodates wider bases (e.g., 100×80 cm).
- Usable height: includes the total height with lid + strap and the free height of the transport.
Frequently Asked Questions about Gaylord Boxes
What does “Gaylord box” mean?
It is a generic term to refer to a large corrugated cardboard box that is placed on a pallet.
What is the capacity of a pallet-sized box?
It depends on the size. An 80×60×55 cm format (half a European pallet) has a capacity of 264 liters. A box that covers a European pallet of that height (55 cm) will have a volumetric capacity of 528 L.
Can I stack multiple loaded Gaylord boxes?
Yes, provided that the cardboard strength (BCT) and the maximum recommended weight are respected.
How do I calculate the volume in liters of a large box?
Multiply length × width × height in meters to get m³, and multiply by 1000 to get liters.
Are Gaylord boxes reusable?
Yes, they can be reused several times if handled correctly.
Where can I buy Gaylord boxes in Spain?
You can purchase them from specialized distributors such as TeleCajas .
Featured recommendation
Giant Double Cardboard Box/Trunk 80×60×55 cm – TeleCajas
Approximate volume: 0.264 m³ (264 L) • “Trunk” format • Compatible with European pallet
Frequently Asked Questions
How do I know if my box is compatible with the pallet?
The base should not protrude from the pallet and it is advisable to leave 1–2 cm on each side for strapping and corner protectors.
What is the difference between a Gaylord box and a pallet box?
In practice, Gaylord is the common term for large-format cardboard boxes designed to go on pallets.
Can I stack these boxes?
Yes, if the box's BCT and the weight of the contents allow it. Consult the technical data sheet to define the safe stacking height .
Suggested specifications
- Material: double-walled corrugated cardboard
- Compatibility: European pallet 1200×800 mm
- Optional: lid, liner, corner protectors and strapping
